The apron was constructed as a coopered octagon with integrated clamping blocks, allowing angled clamping and verification of cut accuracy at the half-octagon stage before full assembly.
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Legs were profiled using a spindle molder with a single, purpose-built hold-down jig, flush-trimming the rear face and radiusing the front with one tool change. A sliding dovetail was then cut on an overarm pin router, translating a traditionally labor-intensive, chiseled operation into a guided, machine-mediated cut without altering joint geometry.
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The sliding dovetail engaged a corresponding housing within the apron. A matching cope, required by the curved geometry, was cut using a large-diameter drill bit, demonstrating how non-specialized tooling can be repurposed to resolve compound geometry typically addressed through bespoke handwork.
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The apron profile was cut incrementally by raising a standard spindle-molder cutter already present in the shop, allowing an outwardly complex profile to emerge from common tooling rather than custom knives.
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The base frame was mitered and shaped, with a secondary jig developed to profile the mitered feet. Glue was used only to stabilize modular subassemblies: the coopered apron, top frame, and feet. The primary structural joints remain mechanical. The table can be fully disassembled by removing the top and sliding the legs free from the apron and base, prioritizing portability, repair, and long-term use.
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